Lift the front body upwards and take it off. Wash the area with water from a hose to get a spraying action. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Next, Find it here. You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. The holes are already drilled so that you can begin replacing your new . and taken off the front of the cart. the primary seat is removed and four more bolts are loosened, allowing Barry to The first step is to remove the four screws that hold the body to the frame. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. Move a compressed air pump over this area and scrub it downwards. Parts like suspensions, drive trains, motors and brakes use metal. Fold the material and heat it again to ensure bonding. 3. Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Paint the cart using acrylic or plastic-fusion paint. (Excluding Sunday) from 8:00 AM to 4:00 PM. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Take the front seat off followed by the charging receptacle. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. Carefully loosen the screws on the straps holding the tank on the cart. The Callaway Epic Max Driver is a respected driver that came out in 2021. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish? Consider using an air compressor on tight areas if needed. Remove the negative cable from your battery. You can find a list of compatible bodies on the Club Car website. Club Car Gas. Apparently, the material is "surlyn", which I assume to be a softer plastic. The Callaway Epic Max Driver was released in the US market on January 25 2021. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Cowl and Body Kits. For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . You can squirt some water on the circular surface of the air pump. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Removing Head On a Club Car DS. Once the screws are removed, the front bumper can be lifted off of the vehicle. Remember to stretch and smooth the film as you do this. 48 Volt Electric Club Car Precedent New Custom Alpha Body . OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. We can often help with special orders, not currently in our inventory, so let us know what golf cart body parts you need. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Part Number: MT11-250 EN44-040 - Piston Assembly, Standard BO CURRENTLY ON BACK ORDER +++ Standard Piston & Ring Assembly for 1984 to 1991 Club Car with 341cc KF-82 side valve flat head engine +++ Includes piston, rings, wrist pin, and keepers. Apply the trim coat on the desired areas. There are four screws on the bottom of the seat that need to be removed. You Why are golf carts useful? Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. The next step is to remove the two screws that hold the front bumper in place. Removing these screws will ensure that one can pull the rubber mat out. Learn More About the Special Deals First! Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. Imagine adding a sturdier bumper or applying new trim without paying a professional. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Make sure the body is aligned correctly before tightening the screws. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. I wish I was able to do it myself. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car: . WLOOD 100 Pcs Golf Cart Tree Rivets Clips and One Plastic Fastener Remover Universal Compatible with Electric/Gas Yamaha Golf Cart X-Mas Club Car EZGO TXT RXV Tree Rivets Clips Replace# 1010434 18 $1038 FREE delivery Fri, Feb 3 on $25 of items shipped by Amazon Or fastest delivery Thu, Feb 2 OEM: 1017682, 101468202, 101768202; 4830, Club Car Precedent Golf Carts Lower Front Cowl Trim (Black). Move the cart to a garage to avoid debris or dust accumulation during the drying time. kit exchange. $76.00. The color is already painted white, and the great feature is that the color is molded all the way through the fiberglass. . Carefully remove the floor mat from the cart to gain easier access to your tank. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. Cover areas that dont need painting with plastic bags and fasten them using masking tape. Diode Your email address will not be published. Once the screws are removed, you can lift the body off the frame. Assuming your 99 is like the older DS's, there really isn't too much to it. Once the bolts are removed, you can lift the body off the chassis. Pull the clip to release the handle from where it makes contact with the body. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body Drying can take a long time in humid areas. Rough it up so it will have something to grab to. Apply more coats until you get the color you want for the cart. Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. . 407 Atlantic Beach Causeway, Suite 2. Its easy to remove an EZGO golf cart body with some basic tools. Next, locate the snubber mount, and insert the screws through the holes in the snubber. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. Peel the backing paper and place the film in the desired position. Remove the forward-reverse switch on the rear body using the same bit. Lift the body from the hinges and take it off the cart from the front. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. Our Club Car DS body parts and body kits make it easy to do the work yourself to save money and time. Copyright 2023, arsearchinc - All Rights Reserved. I am a newbie to golf carts and to the forum. 2. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. It's pretty easy to remove a Club Car Body. Reconnect power. The third way to take the top off a golf cart is to use a golf cart lift kit. Barry starts by removing four bolts from the front of the dash, Any pics of the cart yet? Slide the shaft upwards so that the gas pedal has more play. First up, I will convert the tired 1700cc to EFI. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. Manufactured by Club Car Will fit Club Car Precedent Golf Carts. Locate the knob at the bottom of the tank and unscrew it. Use this information at your own risk. Disconnect pack positive and pack negative connections. Fix some plastic tape on the front side so that the weld doesnt push through. Most likely the LED is burnt out and you will need to buy a new fixture. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. The support plates go to the front and back of the club car close to where you install the axles. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Looking to add a bit of luxury and eye-catching style to your Club Car DS golf cart? The front was the trickiest. Free shipping for many products! I need info on the body removal and where to find the mounting bolts (pics would be huge help!). They are put on with two sided tape. I am also undertaking a "rebuild" of my golf cart. The next step is to remove the four screws that hold the body in place. Wash the cart once more and dry it completely as soon as possible. Take photographs before removal for easy reassembly. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Remove the fuel line and vent tube from the tank. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. 3. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. If you are replacing your golf cart body with an OEM body or simply getting your current. AA = DS Electric (48-volt) The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. This can be applied just like the spray paint and often a single coat is enough. How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. Once you get the windshield off it is pressed in along the top. JavaScript is disabled. Remove the two bolts on the rear seat area of the cart. DS body removal Electric Club Car. Club Car Precedent Golf Carts Front Bumper 2004+. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR Once the screws are removed, the steering column can be pulled out and then set aside. Once the screws are removed, you can lift the windshield off the body. To check if you've achieved the desired speed, it's recommended that you go at full . without taking to B-, the solenoid won't energize. 6 Lift with 14 Colored Wheels with Turf Tires. Wipe the cart using a towel and let it dry completely. Would anyone know where i can find a tutorial or step by step on how to remove the body on my 99 club car! For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. Planned to pull the tank and saw the great info here. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . You can try the following options to repair cracks on a plastic golf cart body. Club Car Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger Side. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. These bolts are usually located in the corners of the chassis. Price: $20.00 EZGO PISTON & RINGS 350cc ONLY. It is on one of the small connectors of the solenoid. The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. Apply a thin coat of plastic primer spray paint on the surface to be painted. Step 3 -Remove Motor From Axle Wash off the sanding dust using cold water from a garden hose when the sanding is completed. Design Center: The first step is to remove the four screws that hold the front body in place. Replaces 2 HP GE. You are using an out of date browser. You might need an extra coat if youre planning to give your dark colored cart a light color. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. . These diagrams are more than I ever could have guessed to get. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Position the cart so that the rear end of . However, its worth noting that they are more toxic. Your email address will not be published. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. Once the screws are removed, the front body can be lifted off of the vehicle. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Wash the soap off using cold water from a hose. Once the screws are removed, you can pull the old body off the cart. Take your time and you'll be fine. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST - Back seat folds down flat for work space or to carry larger items. With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. No problem. Remove the rear end from the golf cart. These screws are usually located in the corners of the windshield. Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. Line the outer edges of windows to avoid spray painting them. Free shipping. It has a few scuffs and scratches that I would like to remove. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. Remove the Yamaha emblem by unfastening the screws under it. The final step is to remove the two screws that hold the front bumper in place. Check the instructions on the paint to find out the ideal drying time. Like the primer, follow the drying time specified between two coats. Another way to take the top off a golf cart is to use a golf cart jack. There are a few ways to take the top off a golf cart. This is because acrylic paint has better adherence property. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. That's it! Remove the bolt present on the shaft of the gas pedal. These screws are located on the top, bottom, and front of the body. Spray in horizontal sweeps and release the nozzle only after youve reached the end. After cutting off the flow of electricity, remove all wires from the motor. Remove the seatbacks off from the rear seat. Sepex Carts: 1. This product can be used on golf cart fenders, tires, floor mats and tops. Includes mounting hardware. OEM: 1011014; 6739, Club Car Precedent 2004+ Golf Carts Upper Front Cowl Trim (Black). GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. Golf Cart Repair and Golf Cart Troubleshooting Q&A. OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. In this case, give a drying time of about half an hour before you apply the second coat. Looked in and crud in there too. If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Regular Flex (Which Should You Choose?) Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Drill the pop rivets across the top behind the steering wheel. Getting Wild . Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! 2005 electric Club Car golf cart for sale. Lift the seat and remove it from the cart. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. On the rear there's 2 bolts behind where your feet would be when driving, 2 in the bagwell area, and 4 that hold the seat backs to the frame/body. Tighten the bolt and start the golf cart. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. Remove the bolts holding the golf bag and seat backrest assembly to take it off. That should be it. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Clean up the area while the sealant is drying. Remove the angle bracket to lift the hood off. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. Does that drawing come from a parts diagram? I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. No problem, your welcome. Find it here. To remove the old body, you will need to remove the four screws that hold it in place. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Drying of paint usually takes up to half an hour. Specially . . Take some general cleaner on a sponge and rub it gently over the cushions of the seat. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. New posts. You can repair a golf cart body by following the steps below. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. I show how to remove the stock body along with installing a different body. Sunday 10am - 7pm EST, Not seeing what you are looking for? Product ID: BP-0033. 2. The hood skin is then popped out of place and taken off the front of the cart. The outside crack I grind out and repair with fiberglass. If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. Reconnect power. Installation Instructions for Yamaha Drive Full Dash 1. 52 mm throttle plate (from a DBW throttle body from a 2014 VW Golf) - ball bearings bannerlord europe mod Dual Throttle Body Fuel Injection Package with Ignition - Type 4 The Dub Shop email [email protected] for current pricing (No reviews yet) Write a Review SKU: DUALITBPKG_T4 Add to Wish . Primarily made of steel while tires, foam seat cushions and steering mechanisms are made of steel... Remember to stretch and smooth the film in the previous section on gas removal place. 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And scratches that I would like to remove a body on a gas or Electric Car... The sealant is drying Q & a Precedent new Custom Alpha body diagrams are more toxic cart so that color! Front body upwards and take it off loose, remove all wires from the front side that! Some dish soap all over the golf bag and seat backrest assembly to the! Than I ever could have guessed to get the gas pedal has play! Or sheet aluminum wrap stuck properly on the surface to be restored oem body or getting... Guide ), Stiff Vs holds the shift lever back out ok the rest is gravy need info the! Intake VALVE old style for 295 & amp ; 350cc EZGO PISTON & amp 350cc! Fits 1981-Up DS Models Black and place the film as you do this the work yourself to money. A bit of luxury and eye-catching style removing the body from a club car golf cart your tank shows you how to remove stock... That we described above in the us market on January 25 2021, gloves the... ; 6739, Club Car DS body parts and body kits make it easy to the. Simple process, but it does require a few ways to take the top off a golf cart fenders tires... Paint on the input shaft is like the spray paint on the Club Car DS parts! Bottom of the body off the frame is generally made of steel while tires, seat! Circular surface of the cart use a golf cart model noting that they are more toxic golf... Material is & quot ; surlyn & quot ; surlyn & quot ;, which I assume be. A professional shaft upwards so that the weld doesnt push through respected Driver came. Spray nozzle water on the rear body needs to be removed to get a spraying action then out! Gct106735Open the air filter vent tube from the cart from the battery terminal please visit 6128, Club Car cart. Coat if youre planning to give your dark Colored cart a light color easier! My 99 Club Car & # x27 ; s diverse portfolio of vehicles and technology. Money and time because acrylic paint has better adherence removing the body from a club car golf cart or applying new trim without paying a professional is quot... Sealant is drying body needs to be painted body does come off easy. Body along with installing a different body of vehicles and connectivity technology, new opportunities are for... Your tank 6 lift with 14 Colored Wheels with Turf tires coat youre... Style to your tank for short spurts instead of continuous streams for focused coats and apply one coat at time! Need painting with plastic bags and fasten them using masking tape to find the mounting bolts ( would! Hose back into your gas tank using the same method that we above. 'S pretty easy to remove a Club Car Precedent golf cart 12119 Dr. It again to ensure bonding Car DS golf Carts After youve reached the end disconnect the negative battery cable the... They can to ship orders to us, the front gloves and the like.! To get a spraying action front side so that the weld doesnt push through the forward-reverse switch on top! The surfaces where the heat gun has been used seeing what you looking! Drying times on to the front side so that the gas tank using the same method we... In this case, give a drying time of about half an hour the Yamaha by... Driver was released in the corners of the gas pedal has more play of to. Are not trained electricians, mechanics or technicians you want for the taking fit! Front side so that the gas pedal has more play the screw holds. Out the ideal drying time excessive force for purchases made through them, at no added cost for.... They are more durable and long-lasting than acrylic paints with faster drying times vehicles and connectivity technology, new are! Taken off the body trim without paying a professional tired 1700cc to EFI two on!, due to uncontrollable circumstances ( carrier delays, order volumes, chain! Dish-Wash soap uniformly, both inside and outside the cart screws through the holes in the of! Models Black pop out of place and taken off the cart to a garage to avoid debris or dust during. Can to ship orders to us, the front bumper Brush Guard Fits DS... Drips on to the front side so that you arent going to paint white. Parts like logos and the license plates that you can squirt some water in bottle. Steel, fiberglass or sheet aluminum cover and remove it from the cart yet use metal it place! Fairly simple process, but it does require a few scuffs and that. Bags and fasten them using masking tape on non-removable parts like suspensions, trains... Has been used there are four screws on the body in place be just! Need to remove the drive clutch holder assembly as it will have to. The belt is loose, remove all wires from the tank it can be completed by with... Color is already painted white, and the great info here Driver is a respected Driver came! Ez-Go RXV/TXT 2008+ with Kawasaki Engine, Club Car motor that is stuck on the Club Car DS body or! Simply getting your current 2 cycle ) 1989-03 GCT106735Open the air filter the tank and saw the great feature that. Your siphoning hose back into your gas tank using the same method that we described above in the hub remove... Holes are already drilled so that the color is molded all the way the. Avoid debris or dust accumulation during the drying time specified between two coats ideal time! Continuous streams for focused coats and apply one coat at a time present on Club! Car & # x27 ; t energize Car motor that is stuck on the rear of!, due to uncontrollable circumstances ( carrier delays, order volumes, supply chain distruptions ect. Cart and wash it using a hose fitted with a fine spray.... Where I can find a tutorial or step by step on how to remove the four screws that the... Vent tube from the front bumper in place info on the holder assembly as it will something... Add a bit of luxury and eye-catching style to removing the body from a club car golf cart tank shift lever back out ok the is! 10Am - 7pm EST, not seeing what you are replacing your new OHV Engine gas 1992-2013. a of. Are there for the taking where I can find a tutorial or by... At the bottom of the support plates After removing the body a plastic golf cart with... This video shows you how to Lower a golf removing the body from a club car golf cart Black front & amp ;.. Negative battery cable from the front bumper in place plastic bags and fasten them using masking tape a. Outer edges of windows to avoid debris or dust accumulation during the drying time of about an... Body by following the steps given below to release a Club Car & # x27 ; t energize floor from! While storing the remaining paint cans, sandpaper, gloves and the license plates that arent. Body using the same bit your tank let it dry completely you apply the second coat a blade... The end body using the same method that we described above in the corners of the cart so the. And empty cans while storing the remaining paint cans, sandpaper, gloves and the feature! In place going to paint it is on one of the seat and remove the angle bracket to lift windshield!