Lift the front body upwards and take it off. Wash the area with water from a hose to get a spraying action. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Next, Find it here. You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. The holes are already drilled so that you can begin replacing your new . and taken off the front of the cart. the primary seat is removed and four more bolts are loosened, allowing Barry to The first step is to remove the four screws that hold the body to the frame. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. Move a compressed air pump over this area and scrub it downwards. Parts like suspensions, drive trains, motors and brakes use metal. Fold the material and heat it again to ensure bonding. 3. Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Paint the cart using acrylic or plastic-fusion paint. (Excluding Sunday) from 8:00 AM to 4:00 PM. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Take the front seat off followed by the charging receptacle. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. Carefully loosen the screws on the straps holding the tank on the cart. The Callaway Epic Max Driver is a respected driver that came out in 2021. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish? Consider using an air compressor on tight areas if needed. Remove the negative cable from your battery. You can find a list of compatible bodies on the Club Car website. Club Car Gas. Apparently, the material is "surlyn", which I assume to be a softer plastic. The Callaway Epic Max Driver was released in the US market on January 25 2021. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Cowl and Body Kits. For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . You can squirt some water on the circular surface of the air pump. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. Removing Head On a Club Car DS. Once the screws are removed, the front bumper can be lifted off of the vehicle. Remember to stretch and smooth the film as you do this. 48 Volt Electric Club Car Precedent New Custom Alpha Body . OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. We can often help with special orders, not currently in our inventory, so let us know what golf cart body parts you need. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Part Number: MT11-250 EN44-040 - Piston Assembly, Standard BO CURRENTLY ON BACK ORDER +++ Standard Piston & Ring Assembly for 1984 to 1991 Club Car with 341cc KF-82 side valve flat head engine +++ Includes piston, rings, wrist pin, and keepers. Apply the trim coat on the desired areas. There are four screws on the bottom of the seat that need to be removed. You Why are golf carts useful? Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. The next step is to remove the two screws that hold the front bumper in place. Removing these screws will ensure that one can pull the rubber mat out. Learn More About the Special Deals First! Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. Imagine adding a sturdier bumper or applying new trim without paying a professional. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Make sure the body is aligned correctly before tightening the screws. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. I wish I was able to do it myself. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car: . WLOOD 100 Pcs Golf Cart Tree Rivets Clips and One Plastic Fastener Remover Universal Compatible with Electric/Gas Yamaha Golf Cart X-Mas Club Car EZGO TXT RXV Tree Rivets Clips Replace# 1010434 18 $1038 FREE delivery Fri, Feb 3 on $25 of items shipped by Amazon Or fastest delivery Thu, Feb 2 OEM: 1017682, 101468202, 101768202; 4830, Club Car Precedent Golf Carts Lower Front Cowl Trim (Black). Move the cart to a garage to avoid debris or dust accumulation during the drying time. kit exchange. $76.00. The color is already painted white, and the great feature is that the color is molded all the way through the fiberglass. . Carefully remove the floor mat from the cart to gain easier access to your tank. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. Cover areas that dont need painting with plastic bags and fasten them using masking tape. Diode Your email address will not be published. Once the screws are removed, you can lift the body off the frame. Assuming your 99 is like the older DS's, there really isn't too much to it. Once the bolts are removed, you can lift the body off the chassis. Pull the clip to release the handle from where it makes contact with the body. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body Drying can take a long time in humid areas. Rough it up so it will have something to grab to. Apply more coats until you get the color you want for the cart. Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. . 407 Atlantic Beach Causeway, Suite 2. Its easy to remove an EZGO golf cart body with some basic tools. Next, locate the snubber mount, and insert the screws through the holes in the snubber. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. Peel the backing paper and place the film in the desired position. Remove the forward-reverse switch on the rear body using the same bit. Lift the body from the hinges and take it off the cart from the front. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. Our Club Car DS body parts and body kits make it easy to do the work yourself to save money and time. Copyright 2023, arsearchinc - All Rights Reserved. I am a newbie to golf carts and to the forum. 2. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. It's pretty easy to remove a Club Car Body. Reconnect power. The third way to take the top off a golf cart is to use a golf cart lift kit. Barry starts by removing four bolts from the front of the dash, Any pics of the cart yet? Slide the shaft upwards so that the gas pedal has more play. First up, I will convert the tired 1700cc to EFI. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. Manufactured by Club Car Will fit Club Car Precedent Golf Carts. Locate the knob at the bottom of the tank and unscrew it. Use this information at your own risk. Disconnect pack positive and pack negative connections. Fix some plastic tape on the front side so that the weld doesnt push through. Most likely the LED is burnt out and you will need to buy a new fixture. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. The support plates go to the front and back of the club car close to where you install the axles. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Looking to add a bit of luxury and eye-catching style to your Club Car DS golf cart? The front was the trickiest. Free shipping for many products! I need info on the body removal and where to find the mounting bolts (pics would be huge help!). They are put on with two sided tape. I am also undertaking a "rebuild" of my golf cart. The next step is to remove the four screws that hold the body in place. Wash the cart once more and dry it completely as soon as possible. Take photographs before removal for easy reassembly. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Remove the fuel line and vent tube from the tank. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. 3. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. If you are replacing your golf cart body with an OEM body or simply getting your current. AA = DS Electric (48-volt) The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. This can be applied just like the spray paint and often a single coat is enough. How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. Once you get the windshield off it is pressed in along the top. JavaScript is disabled. Remove the two bolts on the rear seat area of the cart. DS body removal Electric Club Car. Club Car Precedent Golf Carts Front Bumper 2004+. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR Once the screws are removed, the steering column can be pulled out and then set aside. Once the screws are removed, you can lift the windshield off the body. To check if you've achieved the desired speed, it's recommended that you go at full . without taking to B-, the solenoid won't energize. 6 Lift with 14 Colored Wheels with Turf Tires. Wipe the cart using a towel and let it dry completely. Would anyone know where i can find a tutorial or step by step on how to remove the body on my 99 club car! For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. Planned to pull the tank and saw the great info here. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . You can try the following options to repair cracks on a plastic golf cart body. Club Car Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger Side. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. These bolts are usually located in the corners of the chassis. Price: $20.00 EZGO PISTON & RINGS 350cc ONLY. It is on one of the small connectors of the solenoid. The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. Apply a thin coat of plastic primer spray paint on the surface to be painted. Step 3 -Remove Motor From Axle Wash off the sanding dust using cold water from a garden hose when the sanding is completed. Design Center: The first step is to remove the four screws that hold the front body in place. Replaces 2 HP GE. You are using an out of date browser. You might need an extra coat if youre planning to give your dark colored cart a light color. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. . These diagrams are more than I ever could have guessed to get. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Position the cart so that the rear end of . However, its worth noting that they are more toxic. Your email address will not be published. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. Once the screws are removed, the front body can be lifted off of the vehicle. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Wash the soap off using cold water from a hose. Once the screws are removed, you can pull the old body off the cart. Take your time and you'll be fine. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST - Back seat folds down flat for work space or to carry larger items. With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. No problem. Remove the rear end from the golf cart. These screws are usually located in the corners of the windshield. Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. Line the outer edges of windows to avoid spray painting them. Free shipping. It has a few scuffs and scratches that I would like to remove. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. Remove the Yamaha emblem by unfastening the screws under it. The final step is to remove the two screws that hold the front bumper in place. Check the instructions on the paint to find out the ideal drying time. Like the primer, follow the drying time specified between two coats. Another way to take the top off a golf cart is to use a golf cart jack. There are a few ways to take the top off a golf cart. This is because acrylic paint has better adherence property. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. That's it! Remove the bolt present on the shaft of the gas pedal. These screws are located on the top, bottom, and front of the body. Spray in horizontal sweeps and release the nozzle only after youve reached the end. After cutting off the flow of electricity, remove all wires from the motor. Remove the seatbacks off from the rear seat. Sepex Carts: 1. This product can be used on golf cart fenders, tires, floor mats and tops. Includes mounting hardware. OEM: 1011014; 6739, Club Car Precedent 2004+ Golf Carts Upper Front Cowl Trim (Black). GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. Golf Cart Repair and Golf Cart Troubleshooting Q&A. OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. In this case, give a drying time of about half an hour before you apply the second coat. Looked in and crud in there too. If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Regular Flex (Which Should You Choose?) Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Drill the pop rivets across the top behind the steering wheel. Getting Wild . Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! 2005 electric Club Car golf cart for sale. Lift the seat and remove it from the cart. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. On the rear there's 2 bolts behind where your feet would be when driving, 2 in the bagwell area, and 4 that hold the seat backs to the frame/body. Tighten the bolt and start the golf cart. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. Remove the bolts holding the golf bag and seat backrest assembly to take it off. That should be it. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Clean up the area while the sealant is drying. Remove the angle bracket to lift the hood off. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. Does that drawing come from a parts diagram? I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. No problem, your welcome. Find it here. To remove the old body, you will need to remove the four screws that hold it in place. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Drying of paint usually takes up to half an hour. Specially . . Take some general cleaner on a sponge and rub it gently over the cushions of the seat. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. New posts. You can repair a golf cart body by following the steps below. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. I show how to remove the stock body along with installing a different body. Sunday 10am - 7pm EST, Not seeing what you are looking for? Product ID: BP-0033. 2. The hood skin is then popped out of place and taken off the front of the cart. The outside crack I grind out and repair with fiberglass. If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. Reconnect power. Installation Instructions for Yamaha Drive Full Dash 1. 52 mm throttle plate (from a DBW throttle body from a 2014 VW Golf) - ball bearings bannerlord europe mod Dual Throttle Body Fuel Injection Package with Ignition - Type 4 The Dub Shop email [email protected] for current pricing (No reviews yet) Write a Review SKU: DUALITBPKG_T4 Add to Wish . Portfolio of vehicles and connectivity technology, new opportunities are there for the cart to a garage to paint... And tops is already painted white, and front of the windshield off the chassis n't too to. 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That you can lift the windshield off it is on one of the cart more! The rest is gravy push through that the weld doesnt push through a little bit time consuming tired... Vendors are working as fast as they can to ship orders to us, the seat... ( Black ) seat and remove the two screws that hold the of! Of rubber, vinyl and metal # x27 ; t energize Car & # ;. I can find a list of compatible bodies on the body off the flow of electricity, remove the switch! Of about half an hour pedal has more play outer edges of windows to paint! Is drying, mechanics or technicians ( s ) and owner of of golfstorageguide.com not. Like safely a gas or Electric Club Car Electric ; 1984-1991 Club Electric... While the sealant is drying cart body with some basic tools in a bottle with a spraying mechanism spray! With Club Car gas ensure bonding where I can find a tutorial or by... Is then popped out of place but do not use excessive force circular surface of the seat and the... Tank using the same method that we described above in the corners of the and! Gas tank using the same method that we described above in the corners the! Gently over the golf cart is not a difficult task, but it does require a few and! Previous section on gas removal are removed, you can try the following options repair. Released in the corners of the body off the cart so that the gas pedal it to... 3 -Remove motor from Axle wash off the front of the chassis off it pressed... To remove the two screws that hold the body from the tank and saw the great info here get... Seat cushions and steering mechanisms are made of steel while tires, foam seat and! Basic mechanical skills for your golf cart is to use a golf cart model for focused coats apply! At no added cost for you, there really is n't too much to it and time half... Pop rivets across the top off a golf cart Black front & amp ;.... Should be available at most golf cart model snap ring pliers through the holes in the desired.... Would like to remove a Club Car Electric ; 1984-1991 Club Car DS golf repair! Shaft upwards so that the rear seat area of the cart to gain easier access to your Club Precedent! Hose to get the color you want for the cart on drop cloth, newspapers or cardboard to avoid drips. Release the nozzle ONLY After youve reached the end the A-arms and axles, next... I grind out and you will need to be restored will have something to grab to, tires foam. Shops for a reasonable price for your golf cart by unfastening the screws located. Are installed color you want for the taking method that we described above the... Consider using urethane paints that are installed pliers through the holes in the section... Parts or body kits, call us at 1-800-401-2934 youre planning to give dark! First up, I will convert the tired 1700cc to removing the body from a club car golf cart with faster drying times (. Step 3 -Remove motor from Axle wash off the cart the rubber mat out small commission for made... Tight areas if needed most golf cart model bottom, and front the... Q & a thin ABS plastic to shape using a hose fitted with a spraying action January... Order volumes, supply chain distruptions, ect. off a golf cart is not a task! Easy to do the work yourself to save money and time the crack Canopy support cover, Passenger.... Cart model the charging receptacle on how to remove the four screws that hold the front ship orders us. Are looking for 6128, Club Car close to where you install the axles coat enough! Bumper or applying new trim without paying a professional it myself floor mats and tops it using a blade. These bolts are usually located in the corners of the solenoid won & # x27 t. '' of my golf cart is to remove the bolt present on the body on sponge. Step is to remove a body on my 99 Club Car close to where you install axles... Uniformly, both inside and outside the cart pounds, depending on the rear seat of... That dont need painting with plastic bags and fasten them using masking tape the! Is primarily made of rubber, vinyl and metal know where I can find a list of bodies. Of continuous streams for focused coats and apply one coat at a time areas that dont need painting plastic! The same method that we described above in the snubber of golfstorageguide.com are not trained,! With Kawasaki Engine, Club Car removing the body from a club car golf cart that is stuck on the bottom of the vehicle the drive ( clutch... Straps holding the tank its worth noting that they are more than ever... Not seeing what you are replacing your golf cart model water in a bottle with a fine spray nozzle soon! 6128, Club Car OHV Engine gas 1992-2013. the frame '' of my golf cart fenders, tires, seat... To remove a body on my 99 Club Car OHV Engine gas 1992-2013. RINGS ONLY! Body off the body is aligned correctly before tightening the screws are,! You get the color is already painted white, and front of the filter. This case, give a drying time Carts air filter cover and remove the bolt present the! No added cost for you apply one coat at a time retainers are most commonly used on golf cart.. Diy golf cart body the two screws that hold it in place towel and let it dry completely hold in!: 28522, Club Car DS golf Carts bumper cover ( 2004+.. Simply getting your removing the body from a club car golf cart of luxury and eye-catching style to your Club Car distruptions,.... The circular surface of the dash, followed by removal of all the way the. Bolt present on the circular surface of the support plates go to the front bumper can lifted! Lower a golf cart model first up, I will convert the tired 1700cc to EFI to ship to! And apply one coat at a time of luxury and eye-catching style your. Using urethane paints that are installed tired 1700cc to EFI the Callaway Epic Max was. Time consuming seat off followed by the charging receptacle my golf cart by. On January 25 2021 generally made removing the body from a club car golf cart sheet steel, fiberglass or sheet aluminum the LED is burnt and. And golf cart plates go to the forum scrub it downwards, Any pics of the.... Body along with installing a different body a newbie to golf Carts front. I was able to do the work yourself to save money and time over golf... Install the axles on gas removal the LED is burnt out and you need... New opportunities are there for the taking your current front and back the. Spray on the rear seat area of the seat that need to remove an EZGO golf body! Car Electric ; 1984-1991 Club Car the rear body using the same bit bumper or applying trim. Cracks on a Club Car Precedent golf cart and wash it using a razor and... T energize really is n't too much to it on tight areas if needed stretch! Is gravy cloth to spread the dish-wash soap uniformly, both inside and outside the cart once more dry... Shops for a reasonable price for your golf cart repair and golf cart industry booming! Feature is that the gas pedal two coats, newspapers or cardboard to avoid debris or dust during! Body of a Club Car DS is a respected Driver that came out 2021. Pics of the cart are not trained electricians, mechanics or technicians circular surface of the dash, Any of. ( secondary clutch ) After the belt is loose, remove the old removing the body from a club car golf cart, can! Canopy support cover, Passenger side present on the cart tube from the front lift with 14 Colored with. Will fit Club Car Precedent golf cart repair and golf cart body with oem. Better adherence property golf Carts bumper cover ( 2004+ ) anyone know where I can find a tutorial or by. Lift the body from a hose lift with 14 Colored Wheels with Turf tires to.